Electric vehicle fast charging offers consumers quick and convenient recharging solutions, but the high voltages involved present significant safety considerations. To address these concerns, Sensata Technologies, in collaboration with TTI, has released a comprehensive guide detailing the risks associated with high-voltage DC fast charging and outlining methods for mitigating these dangers.
Understanding High-Voltage DC Fast Charging Risks
The increasing demand for rapid EV recharging necessitates the use of high-voltage systems. While beneficial for user convenience, these systems can pose inherent risks if not managed properly. The guide aims to educate stakeholders on these potential hazards.
Mitigation Strategies and Solutions
Sensata’s guide provides insights into effective protection strategies for high-voltage DC fast charging applications. The publication is designed to help engineers and industry professionals understand and implement measures to ensure the safety and reliability of EV charging infrastructure.
The whitepaper is available for download. Interested parties can access the guide by providing their contact information, including first name, last name, company, email, job title, country, and consenting to receive further communications from ChargedEVs and/or the topic sponsor. Users are required to confirm consent and agree to the Terms of Use and Privacy Policy.
Download the guide from Sensata and TTI here: Whitepaper Download
Upcoming EV Engineering Virtual Conference
Charged EVs is also hosting a Virtual Conference on EV Engineering from March 9-12, 2026. The event is free to attend and will feature several webinar sessions covering various aspects of electric vehicle technology. Topics include enabling efficient e-mobility with Gallium Nitride (GaN) and Silicon Carbide (SiC) devices, advanced adhesive solutions, battery pack design and safety, fault management, and inverter validation.
Featured Webinar Sessions Include:
- Automotive CoolGaN™ Enabling Highly-Efficient & Affordable E-Mobility
- Exclusive Introduction To LOCTITE SOLVE: AI-powered Virtual Adhesives Hub
- Unlocking Next-Gen xEV Power Conversion: New CoolSiC™ Devices
- Reset Instead Of Replace: Solving EV Circuit Protection Challenges
- Designing Safer E-Mobility Battery Packs: Materials And Testing Insights
- Modeling Hydrogen Fuel Cells And Electrolyzers
- Building Realistic And Dynamic Testing Environments For EV Technology Verification
- New Strategies For High Voltage Fault Management In Next-Gen EVs
- Full‑Power Inverter Validation Using Power HIL Systems
- Megawatt Charging Systems: Accelerated Testing Of Power‑Level Charging And Communication Control
- Applying Functional Safety To eMobility Battery Systems
- Designing Batteries For Upcoming Regulations: No Flame Out, No Explosion
Registration for these live or on-demand webinar sessions is now open.